SMG BarCraft 3000XA PRO CNC Fully Automatic Three in One Busbar Processing Station
The SMG BarCraft PRO 3000XA CNC Fully Automatic Three in One Busbar Processing Station is engineered to deliver high precision in punching, shearing, and bending operations, providing a complete solution for modern busbar processing requirements.The servo-driven design enhances flexibility and efficiency, with the bending and shearing units operating on a shared servo system for smooth and reliable performance. The punching unit is equipped with two dedicated servo systems for X- and Y-axis positioning, ensuring accuracy and consistency across every operation. Each servo system integrates a servo motor, servo drives, PLC, linear guide rail, and lead screw drive, guaranteeing stable operation and precise control.
SMG BarCraft 3000XA PRO CNC Fully Automatic Three in One Busbar Processing Station
SMG BarCraft 3000XA PRO CNC Fully Automatic Three in One Busbar Processing Station
Description
The SMG BarCraft PRO 3000XA CNC Fully Automatic Three in One Busbar Processing Station is engineered to deliver high precision in punching, shearing, and bending operations, providing a complete solution for modern busbar processing requirements.
The servo-driven design enhances flexibility and efficiency, with the bending and shearing units operating on a shared servo system for smooth and reliable performance. The punching unit is equipped with two dedicated servo systems for X- and Y-axis positioning, ensuring accuracy and consistency across every operation.
Each servo system integrates a servo motor, servo drives, PLC, linear guide rail, and lead screw drive, guaranteeing stable operation and precise control.
Features
- The CNC Busbar Machine is equipped with a servo system for the bending, cutting, and punching units, ensuring high precision and efficient operation.
- A shared servo system is utilised for both the bending and shearing units, optimising performance and reducing complexity.
- The punching unit is fitted with two independent servo systems for X- and Y-axis positioning, providing accurate and reliable control.
- Each servo system includes a servo motor, servo drives, PLC, linear guide rail, and lead screw drive for a complete, integrated solution.
Machine Parts
The SMG 3000XA PRO CNC is an upgraded model of the SMG 3000XA NC, designed with servo automatic positioning devices to enhance precision and efficiency in busbar processing.
This advanced system allows for highly accurate positioning during punching, shearing, and bending operations, significantly reducing handling time and improving overall production output. With servo-driven technology, the SMG 3000XA PRO CNC delivers consistent performance, making it ideal for workshops requiring reliable and precise processing of copper busbars.
Cutting Unit
The cutting unit of the SMG 3000XA PRO CNC is designed with servo-driven precision to ensure clean, efficient, and highly accurate busbar processing.
- Servo Automatic Cutting Positioning Function – The stopper ruler is automatically positioned to the programmed setting through the German Siemens Control System, delivering precise alignment and reducing manual adjustments.
- Dual-Column Shearing Structure – The robust dual-column design ensures smooth and stable shearing, producing cuts that are free from waste, burrs, or corner collapse, while maintaining the integrity of the busbar edge.
Punching Unit
The punching unit of the SMG 3000XA PRO CNC is equipped with advanced positioning systems to ensure accuracy, speed, and efficiency in copper busbar processing.
- Servo Automatic Punching Positioning – Driven by the Siemens Control System, the servo controller and servo motors utilise coordinate positioning (X-axis + Y-axis) to automatically locate the punching position as programmed on the touch screen.
- Laser Punching Positioning – A precision laser guide assists operators in confirming the punching location, improving alignment and reducing setup time.
- Punching Positioning Pin – The unit is fitted with a positioning pin to secure the busbar in place, ensuring stability and consistent punching accuracy.
Bending Unit
The bending unit of the SMG 3000XA PRO CNC is designed with servo-driven precision and flexible tooling options to handle a wide range of busbar bending applications.
- Servo-Driven Precision – Powered by a servo motor and high-precision ball screw, the slider achieves smooth and accurate movement. The servo automatic positioning system delivers fast response, high precision, and excellent efficiency during operation.
- Multi-Function Bending Capability – By changing tooling, the unit is capable of performing vertical bending, edge bending, U- shaped bending, Z-shaped bending, and embossing. This versatility allows one machine to handle multiple production requirements with ease.
Specifications
| Punching | |
| Max. Punching Force | 300 kN |
| Punching Diameter Range | Ø4.3-Ø25 mm |
| Max. Thickness | 12 mm |
| Max. Width | 160 mm |
| Shearing / Cutting | |
| Max. Shear Force | 300 kN |
| Max. Shearing Thickness | 12 mm |
| Max. Shearing Width | 160 mm |
| Bending | |
| Max. Bending Force | 300 kN |
| Max. Thickness | 12 mm |
| Max. Width | 160 mm |
| CNC Precision | |
| Bending Precision | ±1° |
| Repeat Bending Precision | ±0.3° |
| Power | 3 x 4.0 kW |
| Power Supply |
415vac / 50Hz 3 Phase
|
| Servo Drive and Motor | 3 |
| Servo Rail Roller | 4 |
| Stroke of CUT Axis | 1000 |
| Stroke of PUNCH X-Axis | 500 |
| Stroke of PUNCH X-Axis | 1000 |
| BEND Gauge Stroke | 1000 |
| Dimensions |
1850 x 1450 x 1400 mm
|
| Weight | 1550 kg |
Machine Includes
| QTY | Description |
| 8 x | Punch and Dies |
| 2 x | Cutting Blades |
| 2 x |
Horizontal bending dies (4pcs)
|
| 2 x |
Vertical bending dies (3pcs)
|
| 1 x |
U shape bending die
|
| 1 x | Oil filler |
| 1 x |
Inner hexagon spanner
|
| 1 x |
Hydraulic system sealing ring
|
| 3 x | Foot switches |
| 2 x | Limit switches |
| 1 x |
Punching location needle
|
| 1 x |
Laser Pointer fitted to Punching Station
|
| 3 x |
Electric Motors, Panasonic Control, Hydraulic Pump & System
|
| 1 x |
Magnetic location block
|
| 1 x | Embossed Dies |
Shipping & Installation
- Dimensions (L x W x H): 1850 mm x 1450 mm x 1400 mm
- Weight: 1550 kgs
- Power Requirements: 415vac / 50Hz 3 Phase
- Pallet Count: Please inquire for specific shipping configuration.
- Freight Options: Contact us for a customized shipping quote.
- Installation: On-site installation assistance and commissioning can be arranged upon request to ensure proper setup and operation.
Warranty & Support
- Standard Warranty: This machine includes a 1–year parts warranty, unless otherwise specified in your purchase agreement.
- Service Coverage: We provide comprehensive after-sales support and repair services for all machinery supplied.
- Spare Parts: A complete inventory of spare parts is available to ensure minimal downtime and long-term operational reliability. Support includes access to hydraulic system components, sealing rings, cutting blades, punching dies, and more.
SMG BarCraft Machine Busbar Twisting Tool Demonstration using Stepping Blocks
Frequently Asked Questions
Should I purchase industrial machinery from a tool shop or reseller, or from an industrial machinery specialist?
What after-sales support and warranty do you provide?
- Application support: Whether your requirements are straightforward or highly specific, we work with you to ensure your machine is set up and performing for your exact application, and we are here to help as your needs evolve.
- Pre-dispatch testing: Every machine is fully checked and commissioned before it leaves us. It's a step that saves our customers countless issues down the track and sets your machine up for maximum uptime.
- Warranty: We don't just pass on the manufacturer's warranty. We offer our own comprehensive warranty that goes further, giving you greater coverage and peace of mind, with extended warranty options also available.
- Spare parts: Downtime costs you money, so minimising it is our priority. We keep a wide range of parts and consumables in stock, and if we don't have it on the shelf, we will track it down and get it to you as fast as possible.
- Remote support: Fast help via phone, email, or live video, with no site visit needed in most cases. We pride ourselves on some of the fastest response times in the industry, because we know that when you need help, you need it now.
- On-site service: Our engineers travel Australia-wide, with trusted contractors covering remote areas.
- In-house repairs: Send your machine back to us for expert servicing and overhaul.
How quickly will I receive my machine?
Specification
Additional information
| Weight | 990 kg |
|---|---|
| Dimensions | 1850 × 1450 × 1400 cm |
| New Weight | 1550 kg |
